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Envirogen Group

Total Water Treatment and Process Filtration Solutions

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Combined reverse osmosis and electrodeionization system helps Surrey County Council turn waste into electricity

Eco Park Surrey is in its final stages of commissioning as it prepares to come online to transform kitchen and refuse waste into electricity. This pioneering Energy from Waste (EfW) power plant will take 40,000 tonnes of food waste and 55,000 tonnes of general refuse waste a year and use anaerobic digestion and gasification to generate renewable electricity. Central to the working of this combined heat and power (CHP) plant is a steady stream of purified, demineralised water created through the latest reverse osmosis and electrodeionization system technology. This purified water stream protects the boilers and steam turbine, decreasing costs and increasing the water treatment plant efficiency.

Suez logo
Bioenergy Infrastructure Group (BIG) logo

Purified protection

“The waste-to-energy market is growing and governments all over the world are looking for novel ways to meet the energy demands of growing populations. Plants like Eco Park Surrey are hugely important as they use the problem of landfill waste to fill the energy demand,” explains Ian Pearson, European Operations Director at Envirogen Group.

“Suez Recycling and Recovery Surrey is building the Eco Park on behalf of Surrey County Council. Suez is a major player in the power industry and an expert in creating and managing CHP plants. We were pleased to collaborate with them to provide the engineering know-how, technology and skills that they needed for the process water requirements.”

Eco Park Surrey site

The Eco Park in Shepperton Surrey is a complete recycling and waste processing site, managed by Suez as part of a 25-year deal with Surrey County Council. Key elements of the wider site development include an anaerobic digestion plant that will convert kitchen waste into biogas and a gasification plant that will burn non-recyclable refuse. The gas from both systems will be burnt to heat water to steam that will, in turn, drive generators to produce electricity. This electricity will be fed directly to the grid, supplying renewable power to homes and businesses throughout the region.

“Demineralised water is needed to generate steam and this is where Envirogen comes in,” continues Pearson. “Although the steam cycle is designed as a closed system, modern boilers still require a stream of demineralised water to make up for losses. We designed a skid-mounted, combination reverse osmosis and electrodeionization system (RO-EDI) that delivers optimal performance, with low operating costs in the smallest possible footprint.

“Heating water is an energy-intensive process and scale formation makes steam generation processes less efficient. We’ve developed an automated boiler water treatment system that protects equipment and requires limited operator invention. Its design is perfectly suited to use in power plants and ensures a low operating cost.”

Three-step skid technology cuts operating costs

Envirogen recommended an all-in-one, multi-technology, RO-EDI plant system. This automated, integrated skid-mounted boiler water treatment system that includes the very latest RO-EDI water system technology. The three-step treatment uses reverse osmosis (RO) technology followed by gas transfer membranes (GTM) and finally electrodeionization system treatment to remove all scale-forming ions that might impact the efficiency of the generator. The resulting EDI purified water has a conductivity of less than 0.1 micro siemens (µS), with less than 10 parts per billion (ppb) silica and less than 3 ppb sodium.

Electrodeionization system Eco Park Surrey

3D model designed to show the final electrodeionization system installed at the Eco Park

“This solution makes use of the very latest water purification technology,” explains Pearson. “Traditionally, resin beds would be used in a batch process to strip out the scale-forming ions. This is a complex operator-intensive process that involves equipment downtime. It also carries an added risk as the resin beds need to be chemically regenerated. This means chemical handling on-site and the generation of an effluent stream that needs to be treated. In a site that is completely focused on reducing waste and doing so in a safe and controlled manner, this wasn’t an option.

“The EDI system water treatment, requires no regeneration chemicals, using electricity to do this job instead. As only a small amount of electricity is required to perform the regeneration, the water treatment plant efficiency is maximised for little cost impact.

“Envirogen’s low operating cost philosophy is integral to its total solutions approach. Process filtration components are sometimes overlooked when clients look at a design, but they are often critical to the water treatment plant’s success. We select consumables that are designed to last longer and perform better than competitor systems; this means that RO membranes need replacing less often and this delivers operational and cost savings.

“Our modular, skid-based Eco MultiPro system is easily transferable to other energy applications, whatever the fuel. We’ve put considerable research and development investment into this design and by creating a modular system that is proven and tested in multiple settings, reducing costs for our clients. Our modular systems are effective solutions that have lower capital outlays and ensure low operating costs.”

Adding value through expertise and service

As incoming water varies by source and by region, Envirogen conducted detailed studies on the towns water supplying the boiler. A bespoke pre-treatment system was designed based on granular activated carbon (GAC) filters and softener resins.

Envirogen also provided additional waste treatment systems for the anaerobic digestor, removing solids and pH correcting for safe discharge.

electrodeionization system
Waste treatment systems

Ian Pearson, European Operations Director at Envirogen Group, said:

“All sites of this scale require multi-stakeholder engagement and involvement. We worked with the engineering consultancy appointed to design and build the Eco Park and with the end client. Being responsible for the installation and commissioning of the plant, we needed to drive coordination with the other contractors on-site, both to maintain the schedule and minimise the impact on other workstreams. In all large projects, we prioritise adding value to all stakeholder groups. We provide the specialist water treatment expertise and leverage this knowledge to support the project in its entirety, being proactive to recommend improvements that benefit the project as a whole.”

Eco Park Surrey is undergoing final testing and commissioning but will soon be fully operational. The anaerobic digestion facility alone has already generated 2.5GWh of electricity from 11,000 tonnes of food waste, enough energy to power 700 homes for a year. The gasification plant will have the capacity to power 4,262 homes when fully operational and can process up to 55,000 tonnes of black bag waste from three districts in north Surrey to generate electricity.

Interested in other power plant water treatment process projects?

For more information on other water treatment and process filtration solutions for the power and energy industry:

Discover how purified demin water helps Energy Works Hull generate enough energy from waste to power 47,000 homes.

Learn how Envirogen’s water treatment plant in power plant solution helps protect major UK energy-from-waste power station.

Key outcomes

  • A complete skid-based demineralisation system installed to produce EDI purified water at a rate of 2 m³/hr.
  • Modular, future-proofed design for flexibility and scalability
  • A solution that meets the needs of a large and diverse group of stakeholders
  • Process water conductivity reduced to less than 0.1 micro siemens (µS)
  • With optimised water treatment plant efficiency, operating costs are reduced
  • The latest electrodeionization system technology installed with no chemical treatment required
  • Free electricity generated on-site is used to recharge membranes
  • Anaerobic digestor waste stream treated to remove solids and neutralise pH for safe discharge
  • Multi-stakeholder engagement and specialist water treatment support provided throughout the project in collaboration with engineering consultancy groups.
DOWNLOAD CASE STUDY PDF

For a free assessment to evaluate water treatment and process filtration solutions for your site, contact our team of expert engineers

CONTINUE TO CONTACT

About the client

Eco Park Surrey is an initiative for Surrey County Council at Charlton Lane, Shepperton, UK. This collection of facilities will process waste from Surrey households to create fuel to power the National Grid and produce a soil improver, which can be used by farmers.

Suez Recycling and Recovery Surrey (previously known as SITA Surrey) is helping Surrey County Council move from a linear to a circular model in regards, to waste and recycling.

Suez logo
Surrey County Council logo

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UK Office
Envirogen Group
Unit 9, Wimsey Way
Alfreton Trading Estate
Alfreton
Derbyshire
DE55 4LS
Tel: +44 (0)1773 441029
enquiries@envirogengroup.com

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Envirogen Technologies bv
Penningweg 71
1507 DG Zaandam
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Tel: +31 75 204 7200
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Tel: +39 02 939591
info.it@envirogengroup.com

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Tel: +33 (0)488959771
info.fr@envirogengroup.com

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Tel: +1 877 312 8950
info@envirogen.com
www.envirogen.com

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Latest News

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26 February 2025

AMP8: Envirogen launches SimPACK to the UK municipal market, for nitrate removal from boreholes and other water sources

7 February 2025

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  • Downloads
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  • Products & Technologies
    • Reverse Osmosis
      • EcoRO
      • PureSep RO Plant
      • Eco MultiPro
      • LabPure
      • EndoTherm
      • Back
    • Ion Exchange
      • EcoDI
      • EcoPure
      • EcoSave
      • EcoSoft
      • SimPack
      • MinX
      • Back
    • Hollow Fiber Membranes
      • PureSep MF
      • PureSep UF
      • PureSep NF
      • Pilot Plant
      • Back
    • Sterilisation
      • PureChlor
      • UV Sterilisation
      • PureSec Electrochlorination
      • Back
    • Filtration
      • Process Filtration
        • Filter Cartridges
        • Filter Bags
        • Filter Sheets
        • Filter Housings
        • Straining and Sieving
        • UK Drinking Water Production
        • Back
      • Media Filtration
        • Metals Removal
        • Conventional Media
        • Back
      • Cake Filtration
        • Pressure Leaf Filters
        • Filter Leaves
        • Plate and Frame Filter (Orion)
        • Back
      • Back
    • Biofilter Systems
      • Modular Biofilter
      • Biotrickling Filter and Biofilter Systems
      • Biological/Biofilter
      • Built-in-Place Biofilters
      • Back
    • Biological Fluidized Bed Reactor Technology (FBR)
    • Modular Plant Solutions
    • Mobile Water Services
    • Rental Equipment
      • Mobile RO40
      • Mobile RO10
      • IX Polishing
      • Hollow Fiber Membrane Piloting
      • DWI Filtration Systems
      • Back
    • Reconditioned Equipment
    • All Products
    • All Technologies
    • Back
  • Filtration
    • Filter Cartridges
      • Depth Filter Cartridges
        • Melt Blown Filters
        • Wound Filter Cartridges
        • Alternatives for Resin-Bonded Filter Cartridges
        • UK DWI Filter Cartridges
        • Back
      • Pleated Filter Cartridges
      • Membrane Filter Cartridges
        • PES Filter Cartridges for the Food and Beverage Industry
        • PTFE Filter Cartridges for Pharmaceutical and Biological Industries
        • Back
      • Oil Adsorption Filter Cartridges
      • Active Carbon Filter Cartridges
      • Metal Cartridge Filters
      • Filter Cartridges for Porous Materials and Porous Media Filter Elements
      • Back
    • Filter Bags
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      • Monofilament Filter Bags
      • Multifilament Filter Bags
      • High Efficiency Filter Bags
      • Extended Life Filter Bags
      • High Capacity Filter Bags
      • Oil Adsorber Filter Bags
      • Water Absorber Filter Bags
      • Filter Bag Accessories and Auxiliaries
      • Back
    • Filter Sheets
      • Depth Filter Sheets
      • Lenticular Filters
      • Filter Paper
      • Back
    • Filter Housings
      • Cartridge Filter Housings
      • Bag Filter Housings
      • Sanitary Housings
      • High Flow Filter Housings
      • Lenticular Filter Housings
      • Custom Filter Housings
      • UK DWI Filter Housings
      • Back
    • Cake Filtration
      • Pressure Leaf Filters
      • Filter Leaves
      • Pulse Filters
      • Fabric Filter Cloth for Pulse Filters
      • Horizontal Sparkler Filter Plate Types
      • Filter Press, Plate & Frame (ORION)
      • Back
    • Strainers and Sieving
      • Basket Strainers
      • Self-Cleaning Strainers and Self-Cleaning Filters
      • Disk Filters and Disk Filtration Systems
      • Back
    • All Filtration
    • Back
  • Services
    • PureCare Maintenance Programme
    • Membrane Services
      • Membrane Services
      • Membrane Recovery
      • Membrane Replacement
      • PureSep MF (Microfiltration)
      • PureSep UF (Ultrafiltration)
      • PureSep NF (Nanofiltration)
      • Back
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