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Envirogen Group

Total Water Treatment and Process Filtration Solutions

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Global brewer uses ion exchange water softener technology to deliver water efficient, product consistency across Europe and South East Asia

With products available worldwide, the centre of this global brewer’s brand is consistency. Every bottle of beer or cider must taste the same, wherever it is produced. The drive for high quality starts with consistent product ingredients and it was this requirement that brought the drinks producer to Envirogen Group. Of particular interest to the client was our incoming water technology, generating purified water streams – using our ion exchange water softener systems – for a controlled method of specialty cider manufacturing.

Pure and consistent: a bespoke solution for a unique product

Bill Denyer, CEO Europe at Envirogen Group, explains: “To produce the consistent, pure and crisp taste we installed a two-stage skid-mounted ion exchange system contained within steel vessels, each with hygienic rubber lining to meet stringent food safety standards. The ion exchange water softener system removes dissolved salts and reduces the conductivity of the solution. Carefully selected salts are then added, in a specific recipe, to create the exact flavour profile, providing the pure, consistent liquor that is required for the final product.”

Final plant in situ

ion exchange water softener

3D model of the designed system

ion exchange water softener

“The ion exchange system provides a continuous supply of treated product until regeneration is required. To make the regeneration stage as quick and efficient as possible, we installed our own-brand duplex ion exchange water softener system, EcoSave, which provides a continuous supply of softened water. This softened stream enables very rapid regeneration of the ion exchange system, which maximises production time. The EcoSave is one of the most efficient water softeners on the market, using up to 50% less salt and 80% less water when compared to traditional softening systems. So, not only are we helping to ensure quality in the products, we are also helping the brewer meet its ambitious sustainability targets in reducing the amount of water it uses in manufacturing.”

“The whole system is future-proofed too. By adding another ion exchange water softener system, we can provide a duplex solution, ensuring that there is always a continuous supply of treated product, even when one system is regenerating.”

Tried and tested, then rolled out across territories

The brand had very clear reasons to use the Envirogen Group solution, which was first implemented in its European manufacturing centres and later into South East Asia. It was important that the solutions provider chosen for this work would have the capability to work across multiple territories. Not only did Envirogen have this capability, but it demonstrated the effectiveness of the solution in a very real way. Envirogen provided a fully functioning trial system at one of the client’s central European plants, validating that the solution met the client’s demanding requirements.

Trial plant on site in Europe

ion exchange water softener

The Envirogen team provided detailed 3D diagrams for each site, demonstrating the integration with existing manufacturing equipment, and installed and integrated the entire system with no disruption to day-to-day operations. The client received the same consistent level of service at each of its European sites. The engineers stayed on site to fully commission the systems and train site operators in the control and operation of the new equipment and the input/output control systems on the ion exchange vessels ensure that the brewer has a high level of control over the entire process.

The brewer is now producing its trademark beverages across Europe and South East Asia. It has the same consistent high quality and taste as that produced in a UK factory, thanks to the very specific core concentrate that can now be produced locally.

Key outcomes

  • A bespoke solution ensures that a unique product can be produced consistently across all manufacturing sites
  • Proven results are driving simple transition across further geographical territories
  • Rapid regeneration of the ion exchange water softener system results in a reliable supply of incoming purified water
  • Efficient water softening technology is reducing salt usage by up to 50% and water usage by 80%, when compared to traditional water softening technology
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About the client

The global brewer has a well-diversified geographic footprint with strong positions in 25 markets across Western Europe, Asia and Eastern Europe. Their beer portfolio spans core beer brands, craft and speciality and alcohol-free brews.

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Contact Details

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UK Office
Envirogen Group
Unit 9, Wimsey Way
Alfreton Trading Estate
Alfreton
Derbyshire
DE55 4LS
Tel: +44 (0)1773 441029
enquiries@envirogengroup.com

The Netherlands Office
Envirogen Technologies bv
Penningweg 71
1507 DG Zaandam
Netherlands
Tel: +31 75 204 7200
nlinfo@envirogengroup.com

Germany (Sales)
Tel: +49 234 6220 9001
info.de@envirogengroup.com

Italy (Sales)
Tel: +39 02 939591
info.it@envirogengroup.com

France (Sales)
Tel: +33 (0)488959771
info.fr@envirogengroup.com

North America (Sales)
Tel: +1 877 312 8950
info@envirogen.com
www.envirogen.com

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Latest News

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21 December 2022

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14 December 2022

Remote water monitoring system significantly reduces unplanned production downtime at major soft drinks manufacturer

29 July 2022

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© 2023 The Envirogen Group

  • Downloads
  • Latest News
  • Contact Us
  • LinkedIn
  • YouTube
  • About Us
    • Capabilities
      • Total Water Solutions
      • 3D Modelling & Design Engineering
      • Dedicated Project Management Team
      • Manufacturing & Installation
      • Water Technology Service & Maintenance
      • Back
    • News and Blog
    • Back
  • Products
    • EcoRange
      • EcoSoft (Water Softening)
      • EcoSave (Water Softening)
      • EcoDI (Deioniser)
      • EcoPure (Demineralisation)
      • EcoRO (Reverse Osmosis)
      • Eco MultiPro (RO-EDI)
      • LabPure
      • Back
    • Reverse Osmosis
      • EcoRO
      • PureSep RO Plant
      • Eco MultiPro
      • LabPure
      • EndoTherm
      • Back
    • Hollow Fiber Membranes
      • PureSep MF
      • PureSep UF
      • PureSep NF
      • Back
    • Ion Exchange
      • EcoDI
      • EcoPure
      • EcoSave
      • EcoSoft
      • Back
    • Multi Product
      • Eco MultiPro
      • Back
    • Sterilisation
      • PureChlor
      • UV Sterilisation
      • PureSec Electrochlorination
      • Back
    • Cake Filtration
      • Pressure Leaf Filters
      • Filter Leaves
      • Plate and Frame Filter (Orion)
      • Back
    • Process Filtration
      • Filter Cartridges
      • Filter Bags
      • Filter Sheets
      • Filter Housings
      • Straining and Sieving
      • UK Drinking Water Production
      • Back
    • Biofilters
      • Modular Biofilter
      • Biotrickling Filter and Biofilter Systems
      • Built-in-Place Biofilters
      • Back
    • Media Filtration
      • Metals Removal
      • Back
    • Mobile Water Services (Containers)
    • Reconditioned Equipment
    • Back
  • Technologies
    • Reverse Osmosis
    • Ion Exchange
    • Hollow Fiber Membranes
    • Deaeration
    • Sterilisation
      • Chlorine Dioxide
      • UV Sterilisation
      • Electrochlorination
      • Back
    • Cake Filtration
    • Process Filtration
    • Media Filtration
      • Zero Valent Iron
      • Back
    • Biological/Biofilter
    • Back
  • Filtration
    • Filter Cartridges
      • Depth Filter Cartridges
        • Melt Blown Filters
        • Wound Filter Cartridges
        • Alternatives for Resin-Bonded Filter Cartridges
        • UK DWI Filter Cartridges
        • Back
      • Pleated Filter Cartridges
      • Membrane Filter Cartridges
        • PES Filter Cartridges for the Food and Beverage Industry
        • PTFE Filter Cartridges for Pharmaceutical and Biological Industries
        • Back
      • Oil Adsorption Filter Cartridges
      • Active Carbon Filter Cartridges
      • Metal Cartridge Filters
      • Filter Cartridges for Porous Materials and Porous Media Filter Elements
      • Back
    • Filter Bags
      • Needle Felt Filter Bags
      • Monofilament Filter Bags
      • Multifilament Filter Bags
      • High Efficiency Filter Bags
      • Extended Life Filter Bags
      • High Capacity Filter Bags
      • Oil Adsorber Filter Bags
      • Water Absorber Filter Bags
      • Filter Bag Accessories and Auxiliaries
      • Back
    • Filter Sheets
      • Depth Filter Sheets
      • Lenticular Filters
      • Filter Paper
      • Back
    • Filter Housings
      • Cartridge Filter Housings
      • Bag Filter Housings
      • Sanitary Housings
      • High Flow Filter Housings
      • Lenticular Filter Housings
      • Custom Filter Housings
      • UK DWI Filter Housings
      • Back
    • Cake Filtration
      • Pressure Leaf Filters
      • Filter Leaves
      • Pulse Filters
      • Fabric Filter Cloth for Pulse Filters
      • Horizontal Sparkler Filter Plate Types
      • Filter Press, Plate & Frame (ORION)
      • Back
    • Strainers and Sieving
      • Basket Strainers
      • Self-Cleaning Strainers and Self-Cleaning Filters
      • Disk Filters and Disk Filtration Systems
      • Back
    • Back
  • Services
    • PureCare Maintenance Programme
    • Membrane Services
      • Membrane Services
      • Membrane Recovery
      • Membrane Replacement
      • PureSep MF (Microfiltration)
      • PureSep UF (Ultrafiltration)
      • PureSep NF (Nanofiltration)
      • Back
    • Plant Refurbishments
    • Temporary Hire (Rental)
    • Pilot Plant
    • Cylinder Exchange
    • Orion FilterCare Services
    • Back
  • Case Studies
  • Careers
  • CONTACT