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Envirogen Group

Total Water Treatment and Process Filtration Solutions

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Ion exchange water treatment system installation without production disruption at world leading papermill, Netherlands

Maintaining a reliable and sustainable utilities supply is one of the key challenges for the manufacturing sector. Ensuring water volumes are continuously achieving the highest specifications whilst simultaneously maintaining suitable volumes is key. A bespoke ion exchange water treatment system comprising of counter current, packed bed, ion exchange skids and mix-bed polishing has allowed our client to achieve these aims.

The manufacturer is a world leading, multi-national producer of paper and packaging that specialise in the production of virgin fibre cartonboard. When faced with the dual issue of tightening water specification due to a high-pressure boiler upgrade, and an existing water treatment system reaching the end of its service life, they wanted to explore the best technology options to meet their changing circumstances.

Upgrades to a boiler capable of operating at a pressure greater than 40 bar meant feedwater qualities having to meet the criteria laid out in EN 12952-12. A continuous water supply with low conductivity of <0.2microsiemens/cm and silica content <20ppb was critical.

ion exchange water treatment system
Fibre cartonboard

Working together and maintaining production

“The Envirogen Group has worked with process critical manufacturers for many years”

John Jepson, Commercial Director, Envirogen Group.

As a major business in the packaging industry, it was key that our client maintained power and steam to site to maintain production. During the initial consultation, we worked closely with the customer and felt the application was ideal for an ion exchange water treatment system comprising a of two EcoPure ion exchange skids.

These units offer high purity water thanks to packed bed, counter current, ion exchange columns. Market leading control software means the water output is delivered at low operating costs.

We worked closely with the client to develop an innovative installation solution which places two EcoPure ion exchange skids at the heart of their treatment critical process.

See how we did it here:

In-house experts were used throughout the design, installation, commissioning phases

Our engineering team developed an innovative implementation plan which removed the need for temporary mobile water treatment units:

  • Installed new EcoPure skid 1 system in a temporary location
  • Decommissioned and removed old system 2 and installed new EcoPure skid 2 so that it runs in unison with new EcoPure skid 1 and old system 1
  • Decommissioned old system 1 whilst new EcoPure skids 1 and 2 continued to run
  • Moved new EcoPure skid 1 system from temporary location over to its permanent position
  • Achieved optimal operation of new Ion exchange water treatment system via total upgrade and successful implementation.

The solution – Ion exchange water treatment system

  • To deliver water continuously the plant design consisted of two EcoPure skids linked to a central PLC control system. Siemens PLC equipment and inverter drives help to deliver robust, economic performance through every process stage of the units’ design.
  • Envirogen provided a full system package inclusive of bulk chemical storage solutions.
  • UK manufacturing of the skids allowed for a functional FAT prior to delivery. With project management and process engineering service being provided from the UK to support the Envirogen team based in the Netherlands.
  • Envirogen’s expert process engineers used throughout the design, installation and commissioning phases of the project.
DOWNLOAD CASE STUDY PDF

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About the client

The manufacturer is a world leading, multi-national producer of paper and packaging.

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Contact Details

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UK Office
Envirogen Group
Unit 9, Wimsey Way
Alfreton Trading Estate
Alfreton
Derbyshire
DE55 4LS
Tel: +44 (0)1773 441029
enquiries@envirogengroup.com

The Netherlands Office
Envirogen Technologies bv
Penningweg 71
1507 DG Zaandam
Netherlands
Tel: +31 75 204 7200
nlinfo@envirogengroup.com

Germany (Sales)
Tel: +49 234 6220 9001
info.de@envirogengroup.com

Italy (Sales)
Tel: +39 02 939591
info.it@envirogengroup.com

France (Sales)
Tel: +33 (0)488959771
info.fr@envirogengroup.com

North America (Sales)
Tel: +1 877 312 8950
info@envirogen.com
www.envirogen.com

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29 July 2022

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© 2023 The Envirogen Group

  • Downloads
  • Latest News
  • Contact Us
  • LinkedIn
  • YouTube
  • About Us
    • Capabilities
      • Total Water Solutions
      • 3D Modelling & Design Engineering
      • Dedicated Project Management Team
      • Manufacturing & Installation
      • Water Technology Service & Maintenance
      • Back
    • News and Blog
    • Back
  • Products
    • EcoRange
      • EcoSoft (Water Softening)
      • EcoSave (Water Softening)
      • EcoDI (Deioniser)
      • EcoPure (Demineralisation)
      • EcoRO (Reverse Osmosis)
      • Eco MultiPro (RO-EDI)
      • LabPure
      • Back
    • Reverse Osmosis
      • EcoRO
      • PureSep RO Plant
      • Eco MultiPro
      • LabPure
      • EndoTherm
      • Back
    • Hollow Fiber Membranes
      • PureSep MF
      • PureSep UF
      • PureSep NF
      • Back
    • Ion Exchange
      • EcoDI
      • EcoPure
      • EcoSave
      • EcoSoft
      • Back
    • Multi Product
      • Eco MultiPro
      • Back
    • Sterilisation
      • PureChlor
      • UV Sterilisation
      • PureSec Electrochlorination
      • Back
    • Cake Filtration
      • Pressure Leaf Filters
      • Filter Leaves
      • Plate and Frame Filter (Orion)
      • Back
    • Process Filtration
      • Filter Cartridges
      • Filter Bags
      • Filter Sheets
      • Filter Housings
      • Straining and Sieving
      • UK Drinking Water Production
      • Back
    • Biofilters
      • Modular Biofilter
      • Biotrickling Filter and Biofilter Systems
      • Built-in-Place Biofilters
      • Back
    • Media Filtration
      • Metals Removal
      • Back
    • Mobile Water Services (Containers)
    • Reconditioned Equipment
    • Back
  • Technologies
    • Reverse Osmosis
    • Ion Exchange
    • Hollow Fiber Membranes
    • Deaeration
    • Sterilisation
      • Chlorine Dioxide
      • UV Sterilisation
      • Electrochlorination
      • Back
    • Cake Filtration
    • Process Filtration
    • Media Filtration
      • Zero Valent Iron
      • Back
    • Biological/Biofilter
    • Back
  • Filtration
    • Filter Cartridges
      • Depth Filter Cartridges
        • Melt Blown Filters
        • Wound Filter Cartridges
        • Alternatives for Resin-Bonded Filter Cartridges
        • UK DWI Filter Cartridges
        • Back
      • Pleated Filter Cartridges
      • Membrane Filter Cartridges
        • PES Filter Cartridges for the Food and Beverage Industry
        • PTFE Filter Cartridges for Pharmaceutical and Biological Industries
        • Back
      • Oil Adsorption Filter Cartridges
      • Active Carbon Filter Cartridges
      • Metal Cartridge Filters
      • Filter Cartridges for Porous Materials and Porous Media Filter Elements
      • Back
    • Filter Bags
      • Needle Felt Filter Bags
      • Monofilament Filter Bags
      • Multifilament Filter Bags
      • High Efficiency Filter Bags
      • Extended Life Filter Bags
      • High Capacity Filter Bags
      • Oil Adsorber Filter Bags
      • Water Absorber Filter Bags
      • Filter Bag Accessories and Auxiliaries
      • Back
    • Filter Sheets
      • Depth Filter Sheets
      • Lenticular Filters
      • Filter Paper
      • Back
    • Filter Housings
      • Cartridge Filter Housings
      • Bag Filter Housings
      • Sanitary Housings
      • High Flow Filter Housings
      • Lenticular Filter Housings
      • Custom Filter Housings
      • UK DWI Filter Housings
      • Back
    • Cake Filtration
      • Pressure Leaf Filters
      • Filter Leaves
      • Pulse Filters
      • Fabric Filter Cloth for Pulse Filters
      • Horizontal Sparkler Filter Plate Types
      • Filter Press, Plate & Frame (ORION)
      • Back
    • Strainers and Sieving
      • Basket Strainers
      • Self-Cleaning Strainers and Self-Cleaning Filters
      • Disk Filters and Disk Filtration Systems
      • Back
    • Back
  • Services
    • PureCare Maintenance Programme
    • Membrane Services
      • Membrane Services
      • Membrane Recovery
      • Membrane Replacement
      • PureSep MF (Microfiltration)
      • PureSep UF (Ultrafiltration)
      • PureSep NF (Nanofiltration)
      • Back
    • Plant Refurbishments
    • Temporary Hire (Rental)
    • Pilot Plant
    • Cylinder Exchange
    • Orion FilterCare Services
    • Back
  • Case Studies
  • Careers
  • Contact