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Envirogen Group

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Constellation Europe chooses Envirogen Group as key provider of state of the art filtration equipment

Following an in-depth review of requirements, industry recommendations and a major review of available technologies, Constellation selected Envirogen Group to provide state of the art Stepflow filtration equipment technology to its biggest wine plant in Europe.

The Stepflow system ensures the wine is efficiently and economically filtered ready for bottling at one of Europe’s largest bonded warehouses. Two Stepflow filtration equipment systems were commissioned to serve two bottling lines in place at Avonmouth. The Stepflow filters are fully automated stand-alone units, each on its own base frame. Each filter has its own control with an operator panel. The filters are on a duplex skid, each having two independent filtration streams, one in filtration and one in standby.

Each line sees wine filtered through two stages. Firstly, through a pre-filter and then through a final sterilising filter. The pre-filter stage is a 30-fold cartridge housing that uses depth filter cartridges and the final sterile filter is a 24-fold cartridge housing – complete with membrane cartridges.

The system is fully automated with a differential pressure monitoring system to provide automatic changeover between lines. It is also linked to an operator station for permission to changeover. Mix proof valves allow regeneration on one line of the plant whilst the other is in filtration.

Filtration equipment

Process overview

The regeneration process is programmed to start at least every 12 hours of production; depending on the quality and the volume of wine. Once the Stepflow has completed its regeneration process it is ready for use. The filter regeneration and integrity test is automated fully and means that it’s not possible for the filtration equipment to start with a negative integrity test.

The total solution also comprises:

  • A self-contained clean in place (CIP) system to aid in efficient cartridge sterilisation and aid in maximising efficiency.
  • A wine warmer was critical to ensure the optimal temperature of the wine is maintained which also ensures efficient bottle labelling.

Each Stepflow is fully integrated within the entire filtration equipment control system which enables all facets of the production line to be interlinked. It means that when production is required all components in the process operate seamlessly.

The Project Manager at Constellation Europe said about the filtration equipment: “We needed a system that could efficiently serve the needs of our biggest wine plant in Europe. Envirogen Group matched our exact requirements. Not only is the technology state of the art and bespoke to our needs but the service levels offered from their experienced process engineers is second to none”

Filtration equipment

Key outcomes

  • Process filtration and cartridges fully optimised
  • Fully automated and user friendly
  • Environmentally friendly by reducing water consumption and costs
  • No usage or disposal of filter powders
  • Enclosed self-regenerating system and sterilisation program
  • Remote maintenance via digital HMI
  • Peace of mind for ongoing performance with ongoing service and maintenance plan
DOWNLOAD CASE STUDY PDF

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About the client

Constellation Europe is the United Kingdom’s largest wine company and a leading drinks provider throughout Europe. Branded wine such as Hardys and Banrock Station are bottled on-site at Avonmouth which can bottle 800 bottles of wine per minute.

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Contact Details

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UK Office
Envirogen Group
Unit 9, Wimsey Way
Alfreton Trading Estate
Alfreton
Derbyshire
DE55 4LS
Tel: +44 (0)1773 441029
enquiries@envirogengroup.com

The Netherlands Office
Envirogen Technologies bv
Penningweg 71
1507 DG Zaandam
Netherlands
Tel: +31 75 204 7200
nlinfo@envirogengroup.com

Germany (Sales)
Tel: +49 234 6220 9001
info.de@envirogengroup.com

Italy (Sales)
Tel: +39 02 939591
info.it@envirogengroup.com

France (Sales)
Tel: +33 (0)488959771
info.fr@envirogengroup.com

North America (Sales)
Tel: +1 877 312 8950
info@envirogen.com
www.envirogen.com

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  • Downloads
  • Latest News
  • Contact Us
  • LinkedIn
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  • Products & Technologies
    • Reverse Osmosis
      • EcoRO
      • PureSep RO Plant
      • Eco MultiPro
      • LabPure
      • EndoTherm
      • Back
    • Ion Exchange
      • EcoDI
      • EcoPure
      • EcoSave
      • EcoSoft
      • SimPack
      • MinX
      • Back
    • Hollow Fiber Membranes
      • PureSep MF
      • PureSep UF
      • PureSep NF
      • Pilot Plant
      • Back
    • Sterilisation
      • PureChlor
      • UV Sterilisation
      • PureSec Electrochlorination
      • Back
    • Filtration
      • Process Filtration
        • Filter Cartridges
        • Filter Bags
        • Filter Sheets
        • Filter Housings
        • Straining and Sieving
        • UK Drinking Water Production
        • Back
      • Media Filtration
        • Metals Removal
        • Conventional Media
        • Back
      • Cake Filtration
        • Pressure Leaf Filters
        • Filter Leaves
        • Plate and Frame Filter (Orion)
        • Back
      • Back
    • Biofilter Systems
      • Modular Biofilter
      • Biotrickling Filter and Biofilter Systems
      • Biological/Biofilter
      • Built-in-Place Biofilters
      • Back
    • Biological Fluidized Bed Reactor Technology (FBR)
    • Modular Plant Solutions
    • Mobile Water Services
    • Rental Equipment
      • Mobile RO40
      • Mobile RO10
      • IX Polishing
      • Hollow Fiber Membrane Piloting
      • DWI Filtration Systems
      • Back
    • Reconditioned Equipment
    • All Products
    • All Technologies
    • Back
  • Filtration
    • Filter Cartridges
      • Depth Filter Cartridges
        • Melt Blown Filters
        • Wound Filter Cartridges
        • Alternatives for Resin-Bonded Filter Cartridges
        • UK DWI Filter Cartridges
        • Back
      • Pleated Filter Cartridges
      • Membrane Filter Cartridges
        • PES Filter Cartridges for the Food and Beverage Industry
        • PTFE Filter Cartridges for Pharmaceutical and Biological Industries
        • Back
      • Oil Adsorption Filter Cartridges
      • Active Carbon Filter Cartridges
      • Metal Cartridge Filters
      • Filter Cartridges for Porous Materials and Porous Media Filter Elements
      • Back
    • Filter Bags
      • Needle Felt Filter Bags
      • Monofilament Filter Bags
      • Multifilament Filter Bags
      • High Efficiency Filter Bags
      • Extended Life Filter Bags
      • High Capacity Filter Bags
      • Oil Adsorber Filter Bags
      • Water Absorber Filter Bags
      • Filter Bag Accessories and Auxiliaries
      • Back
    • Filter Sheets
      • Depth Filter Sheets
      • Lenticular Filters
      • Filter Paper
      • Back
    • Filter Housings
      • Cartridge Filter Housings
      • Bag Filter Housings
      • Sanitary Housings
      • High Flow Filter Housings
      • Lenticular Filter Housings
      • Custom Filter Housings
      • UK DWI Filter Housings
      • Back
    • Cake Filtration
      • Pressure Leaf Filters
      • Filter Leaves
      • Pulse Filters
      • Fabric Filter Cloth for Pulse Filters
      • Horizontal Sparkler Filter Plate Types
      • Filter Press, Plate & Frame (ORION)
      • Back
    • Strainers and Sieving
      • Basket Strainers
      • Self-Cleaning Strainers and Self-Cleaning Filters
      • Disk Filters and Disk Filtration Systems
      • Back
    • All Filtration
    • Back
  • Services
    • PureCare Maintenance Programme
    • Membrane Services
      • Membrane Services
      • Membrane Recovery
      • Membrane Replacement
      • PureSep MF (Microfiltration)
      • PureSep UF (Ultrafiltration)
      • PureSep NF (Nanofiltration)
      • Back
    • Plant Refurbishments
    • Rental Assets
    • Pilot Plant
    • Cylinder Exchange
    • Orion FilterCare Services
    • All Services
    • Back
  • About
    • About Us
    • Leadership Team
    • Capabilities
      • Total Water Solutions
      • 3D Modelling & Design Engineering
      • Dedicated Project Management Team
      • Manufacturing & Installation
      • Water Technology Service & Maintenance
      • Back
    • News and Blog
    • Back
  • Case Studies
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