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Envirogen Group

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Remote water monitoring system significantly reduces unplanned production downtime at major soft drinks manufacturer

The competitive nature of the food and drink industry leaves little room for errors. When a blue-chip soft drinks producer experienced sudden downtime on its ion exchange water treatment plant, they turned to Envirogen who leveraged the benefits of its remote water monitoring system, PureCare RemoteView, to have the plant back online in under two hours.

Production up and running within two hours of stoppage

“We were alerted to the fact that the manufacturer had suffered a loss of production due to accidental data loss brought about when an internal processor was reset by site staff during replacement of a water pump invertor,” explains Mike Lacey, Service Manager, Envirogen Group. ‘This had a knock-on effect as it caused the loss of operating data critical to the running of their ion exchange water treatment system.”

“18 months previously we had installed the ion exchange water treatment system, and they had signed up for our PureCare RemoteView digital monitoring and management system,” continues Lacey. “This meant that our service team was able to react fast to the emerging situation and play a leading role in disaster recovery.”

“Our team promptly accessed their processor to remotely re-instate all key operational parameters necessary for the water treatment plant, so that it was back up and running in under two hours. Envirogen’s meticulous record keeping, and commissioning data reports, made the entire process very efficient and played a pivotal role in avoiding shutdown over a sustained period.”

Envirogen’s remote water monitoring equipment: PureCare RemoteView

Monthly KPI reporting – production and cost analysis for operational transparency

The manufacturer receives monthly process reports on the performance of the ion exchange water treatment plant. By combining smart devices, expert knowledge, and water treatment plant performance data, Envirogen water process experts have been able to add data capture software to monitor events for different purposes. For example, to highlight process variations in batch volumes and efficiencies between regeneration.

Key performance indicators reported:

  • Production/cost analysis
  • Regeneration cycles, production cycles, water produced
  • Chemical draw volumes and effluent produced per regeneration
  • UV intensity trends
  • Chlorine dose rates
  • Product volumes produced

Monthly reporting and analysis has helped the customer better understand asset operation and put in place a proactive style condition monitoring approach. They’ve also benefitted from identified cost savings in salt, energy, water, and waste with tangible savings in operational expenditure.

Key outcomes

  • Shutdown over a sustained period was avoided saving significant sums of money plus engineer callout costs.
  • Monthly reporting and assessment of production output and performance to achieve maximum efficiencies.
  • Rapid ROI through reduced cost, improved site management, operational transparency.
  • PureCare RemoteView technology now rolled out across multiple production sites.
  • Remote water monitoring system requires no IT investment.
DOWNLOAD CASE STUDY PDF

For a free assessment to evaluate water treatment and process filtration solutions for your site, contact our team of expert engineers

CONTINUE TO CONTACT

About the client

The client is a leading soft drinks company with factories in Great Britain, Ireland, France and Brazil with strong management teams on the ground alongside teams located in the US, Benelux, Asia and the Middle East.

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Contact Details

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UK Office
Envirogen Group
Unit 9, Wimsey Way
Alfreton Trading Estate
Alfreton
Derbyshire
DE55 4LS
Tel: +44 (0)1773 441029
enquiries@envirogengroup.com

The Netherlands Office
Envirogen Technologies bv
Penningweg 71
1507 DG Zaandam
Netherlands
Tel: +31 75 204 7200
nlinfo@envirogengroup.com

Germany (Sales)
Tel: +49 234 6220 9001
info.de@envirogengroup.com

Italy (Sales)
Tel: +39 02 939591
info.it@envirogengroup.com

France (Sales)
Tel: +33 (0)488959771
info.fr@envirogengroup.com

North America (Sales)
Tel: +1 877 312 8950
info@envirogen.com
www.envirogen.com

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  • Downloads
  • Latest News
  • Contact Us
  • LinkedIn
  • YouTube
  • Products & Technologies
    • Reverse Osmosis
      • EcoRO
      • PureSep RO Plant
      • Eco MultiPro
      • LabPure
      • EndoTherm
      • Back
    • Ion Exchange
      • EcoDI
      • EcoPure
      • EcoSave
      • EcoSoft
      • SimPack
      • MinX
      • Back
    • Hollow Fiber Membranes
      • PureSep MF
      • PureSep UF
      • PureSep NF
      • Pilot Plant
      • Back
    • Sterilisation
      • PureChlor
      • UV Sterilisation
      • PureSec Electrochlorination
      • Back
    • Filtration
      • Process Filtration
        • Filter Cartridges
        • Filter Bags
        • Filter Sheets
        • Filter Housings
        • Straining and Sieving
        • UK Drinking Water Production
        • Back
      • Media Filtration
        • Metals Removal
        • Conventional Media
        • Back
      • Cake Filtration
        • Pressure Leaf Filters
        • Filter Leaves
        • Plate and Frame Filter (Orion)
        • Back
      • Back
    • Biofilter Systems
      • Modular Biofilter
      • Biotrickling Filter and Biofilter Systems
      • Biological/Biofilter
      • Built-in-Place Biofilters
      • Back
    • Biological Fluidized Bed Reactor Technology (FBR)
    • Modular Plant Solutions
    • Mobile Water Services
    • Rental Equipment
      • Mobile RO40
      • Mobile RO10
      • IX Polishing
      • Hollow Fiber Membrane Piloting
      • DWI Filtration Systems
      • Back
    • Reconditioned Equipment
    • All Products
    • All Technologies
    • Back
  • Filtration
    • Filter Cartridges
      • Depth Filter Cartridges
        • Melt Blown Filters
        • Wound Filter Cartridges
        • Alternatives for Resin-Bonded Filter Cartridges
        • UK DWI Filter Cartridges
        • Back
      • Pleated Filter Cartridges
      • Membrane Filter Cartridges
        • PES Filter Cartridges for the Food and Beverage Industry
        • PTFE Filter Cartridges for Pharmaceutical and Biological Industries
        • Back
      • Oil Adsorption Filter Cartridges
      • Active Carbon Filter Cartridges
      • Metal Cartridge Filters
      • Filter Cartridges for Porous Materials and Porous Media Filter Elements
      • Back
    • Filter Bags
      • Needle Felt Filter Bags
      • Monofilament Filter Bags
      • Multifilament Filter Bags
      • High Efficiency Filter Bags
      • Extended Life Filter Bags
      • High Capacity Filter Bags
      • Oil Adsorber Filter Bags
      • Water Absorber Filter Bags
      • Filter Bag Accessories and Auxiliaries
      • Back
    • Filter Sheets
      • Depth Filter Sheets
      • Lenticular Filters
      • Filter Paper
      • Back
    • Filter Housings
      • Cartridge Filter Housings
      • Bag Filter Housings
      • Sanitary Housings
      • High Flow Filter Housings
      • Lenticular Filter Housings
      • Custom Filter Housings
      • UK DWI Filter Housings
      • Back
    • Cake Filtration
      • Pressure Leaf Filters
      • Filter Leaves
      • Pulse Filters
      • Fabric Filter Cloth for Pulse Filters
      • Horizontal Sparkler Filter Plate Types
      • Filter Press, Plate & Frame (ORION)
      • Back
    • Strainers and Sieving
      • Basket Strainers
      • Self-Cleaning Strainers and Self-Cleaning Filters
      • Disk Filters and Disk Filtration Systems
      • Back
    • All Filtration
    • Back
  • Services
    • PureCare Maintenance Programme
    • Membrane Services
      • Membrane Services
      • Membrane Recovery
      • Membrane Replacement
      • PureSep MF (Microfiltration)
      • PureSep UF (Ultrafiltration)
      • PureSep NF (Nanofiltration)
      • Back
    • Plant Refurbishments
    • Rental Assets
    • Pilot Plant
    • Cylinder Exchange
    • Orion FilterCare Services
    • All Services
    • Back
  • About
    • About Us
    • Leadership Team
    • Capabilities
      • Total Water Solutions
      • 3D Modelling & Design Engineering
      • Dedicated Project Management Team
      • Manufacturing & Installation
      • Water Technology Service & Maintenance
      • Back
    • News and Blog
    • Back
  • Case Studies
  • Careers
  • Contact