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Campari producer J. Wray & Nephew Limited choose Envirogen Group for distilled water plant

Campari is a contemporary and charismatic timeless classic. Its vibrant red colour and unique bitter taste are the heart of every Negroni and the soul of some of the most famous cocktails around the world. Faced with rising market demand, J Wray & Nephew’s commissioned a new distilled water plant at their Jamaican production facility.

J. Wray and Nephew Limited logo

Envirogen Group were contacted to design, build, install and commission a fully operational and automated commercial water distillation equipment plant. The distilled water production process is a traditional water treatment process that removes impurities using heat. Our solution included installation of accompanying hardware, automation and controls. Furthermore, our process engineers were tasked with providing on-site product training to in-house operators and engineers which ensures the client gets the best out of their investment in their distilled water plant.

J. Wray & Nephew had specified that the product make up water is produced through hot distillation, so we designed and built a vapour compression still (VCS) distiller system to match their exact requirements. The distilled water project took into account several critical quality factors – including the sterility of the water, elimination of contaminants and pyrogens and of chlorine solvents with low molecular weight; along with critical economic and key commercial factors.

distilled water plant

The distilled water plant is flexible and can produce hot or cold distillate with huge energy cost savings as there is no need to cool the water. The compressor was designed to operate electronically or through steam depending on the cost of electricity at the time or on availability of pure water.

A Brix monitor was added as part of the inline process instrumentation on the sugar mixing tank, measuring dissolved sugar in the solution thus ensuring the Brix levels met with specified requirements.

Envirogen’s expert process engineers designed the software that gave the client a fully automated plant. A central HMI on a pedestal in the centre of the plant was built, giving the operator an overview and full control of all parts of the plant from valves and tank levels through to pressure etc. The PLC provides a remote monitoring system that gives the client ultimate control over their distilled water plant. It means they can now gain real-time feedback on operating parameters and take action to prevent downtime of commercial water distillation equipment by measuring critical thresholds.

Campari

Key benefits

Benefits of distilled water production process using vapour compression still technology:

  • Low energy consumption
  • No need of cooling water to condensate the pure steam
  • No need for high quality inlet water or any pre-treatment of incoming water
  • Very high quality pure water produced
  • No need to pressurise the inlet water
  • Extremely safe process, no risk of any cross contamination through plant steam or inlet water
  • Flexibility in terms of capacities and water for injection (WFI) temperatures
  • Service friendly design (minimal down time)
  • Extremely efficient due to heat exchange on the way in so all heat energy goes back into water.
  • Distilled water plant that can be remotely monitored to achieve maximum efficiency with expert advice from our Service team.

An effective distilled water project was delivered that deployed traditional, reliable and effective water purification using feed water that is evaporated using compressed vapour as the heat source.

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About the client

J. Wray & Nephew Limited is a subsidiary of the Campari Group, a major player in the global branded beverage industry, with a portfolio of over 50 premium and super premium brands marketed and distributed in over 190 countries worldwide. The Company has Jamaica’s largest wine and spirits portfolio, comprising a number of owned and represented brands including the iconic Wray and Nephew White Overproof Rum and Appleton Estate Jamaica Rum.

J. Wray and Nephew Limited logo

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UK Office
Envirogen Group
Unit 9, Wimsey Way
Alfreton Trading Estate
Alfreton
Derbyshire
DE55 4LS
Tel: +44 (0)1773 441029
enquiries@envirogengroup.com

The Netherlands Office
Envirogen Technologies bv
Penningweg 71
1507 DG Zaandam
Netherlands
Tel: +31 75 204 7200
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Tel: +49 234 6220 9001
info.de@envirogengroup.com

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Tel: +39 02 939591
info.it@envirogengroup.com

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Tel: +33 (0)488959771
info.fr@envirogengroup.com

North America (Sales)
Tel: +1 877 312 8950
info@envirogen.com
www.envirogen.com

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  • Downloads
  • Latest News
  • Contact Us
  • LinkedIn
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  • Products & Technologies
    • Reverse Osmosis
      • EcoRO
      • PureSep RO Plant
      • Eco MultiPro
      • LabPure
      • EndoTherm
      • Back
    • Ion Exchange
      • EcoDI
      • EcoPure
      • EcoSave
      • EcoSoft
      • SimPack
      • MinX
      • Back
    • Hollow Fiber Membranes
      • PureSep MF
      • PureSep UF
      • PureSep NF
      • Pilot Plant
      • Back
    • Sterilisation
      • PureChlor
      • UV Sterilisation
      • PureSec Electrochlorination
      • Back
    • Filtration
      • Process Filtration
        • Filter Cartridges
        • Filter Bags
        • Filter Sheets
        • Filter Housings
        • Straining and Sieving
        • UK Drinking Water Production
        • Back
      • Media Filtration
        • Metals Removal
        • Conventional Media
        • Back
      • Cake Filtration
        • Pressure Leaf Filters
        • Filter Leaves
        • Plate and Frame Filter (Orion)
        • Back
      • Back
    • Biofilter Systems
      • Modular Biofilter
      • Biotrickling Filter and Biofilter Systems
      • Biological/Biofilter
      • Built-in-Place Biofilters
      • Back
    • Biological Fluidized Bed Reactor Technology (FBR)
    • Modular Plant Solutions
    • Mobile Water Services
    • Rental Equipment
      • Mobile RO40
      • Mobile RO10
      • IX Polishing
      • Hollow Fiber Membrane Piloting
      • DWI Filtration Systems
      • Back
    • Reconditioned Equipment
    • All Products
    • All Technologies
    • Back
  • Filtration
    • Filter Cartridges
      • Depth Filter Cartridges
        • Melt Blown Filters
        • Wound Filter Cartridges
        • Alternatives for Resin-Bonded Filter Cartridges
        • UK DWI Filter Cartridges
        • Back
      • Pleated Filter Cartridges
      • Membrane Filter Cartridges
        • PES Filter Cartridges for the Food and Beverage Industry
        • PTFE Filter Cartridges for Pharmaceutical and Biological Industries
        • Back
      • Oil Adsorption Filter Cartridges
      • Active Carbon Filter Cartridges
      • Metal Cartridge Filters
      • Filter Cartridges for Porous Materials and Porous Media Filter Elements
      • Back
    • Filter Bags
      • Needle Felt Filter Bags
      • Monofilament Filter Bags
      • Multifilament Filter Bags
      • High Efficiency Filter Bags
      • Extended Life Filter Bags
      • High Capacity Filter Bags
      • Oil Adsorber Filter Bags
      • Water Absorber Filter Bags
      • Filter Bag Accessories and Auxiliaries
      • Back
    • Filter Sheets
      • Depth Filter Sheets
      • Lenticular Filters
      • Filter Paper
      • Back
    • Filter Housings
      • Cartridge Filter Housings
      • Bag Filter Housings
      • Sanitary Housings
      • High Flow Filter Housings
      • Lenticular Filter Housings
      • Custom Filter Housings
      • UK DWI Filter Housings
      • Back
    • Cake Filtration
      • Pressure Leaf Filters
      • Filter Leaves
      • Pulse Filters
      • Fabric Filter Cloth for Pulse Filters
      • Horizontal Sparkler Filter Plate Types
      • Filter Press, Plate & Frame (ORION)
      • Back
    • Strainers and Sieving
      • Basket Strainers
      • Self-Cleaning Strainers and Self-Cleaning Filters
      • Disk Filters and Disk Filtration Systems
      • Back
    • All Filtration
    • Back
  • Services
    • PureCare Maintenance Programme
    • Membrane Services
      • Membrane Services
      • Membrane Recovery
      • Membrane Replacement
      • PureSep MF (Microfiltration)
      • PureSep UF (Ultrafiltration)
      • PureSep NF (Nanofiltration)
      • Back
    • Plant Refurbishments
    • Rental Assets
    • Pilot Plant
    • Cylinder Exchange
    • Orion FilterCare Services
    • All Services
    • Back
  • About
    • About Us
    • Leadership Team
    • Capabilities
      • Total Water Solutions
      • 3D Modelling & Design Engineering
      • Dedicated Project Management Team
      • Manufacturing & Installation
      • Water Technology Service & Maintenance
      • Back
    • News and Blog
    • Back
  • Case Studies
  • Careers
  • Contact